Custom Fit
Perfectly tailored hats for head sizes 2XL to 4XL.
Whether you’re looking for the classic sophistication of a Big Head Fedora or the rugged sun protection of an Aussie Outback hat, we have the perfect fit. Our collection is custom-sized for head sizes 7 ½ to 8 ½ (2XL, 3XL, and 4XL), featuring the extra crown depth needed to ensure these iconic styles sit comfortably on your brow without pinching.
Fedora vs. Outback: Which Style is Right for You?
Understanding the difference helps you find the right look for your lifestyle:
The Fedora: A timeless classic featuring an indented crown and a soft brim. From the 1920s gangsters to modern icons like Indiana Jones, the fedora remains a symbol of masculine style. Our Headwind Canvas Fedora offers a versatile look for both social and outdoor events.
The Outback (Aussie Hat): Designed for the elements, the Outback hat features a wide brim that dips in the front and back for maximum rain and sun protection. Styles like our Portland Oilskin Waterproof Hat are built for the trail.
The fedora has a rich history, originally popularized by figures like Prince Edward and Hollywood legends like Humphrey Bogart. However, finding these "manly" styles in larger sizes has traditionally been difficult. At The Big Hat Store, we specialize in customized fedoras for big heads. We use premium materials like Australian Wool, breathable cotton, and durable oilskin to ensure your hat lasts a lifetime.
Because a fedora has a "pinched" crown, a standard-sized hat often feels too shallow for a larger head. Our designs account for this by adding generous crown height, allowing the hat to sit naturally. Whether you need a Crushable Wool Jackeroo for travel or a structured Grand Canyon Safari, you can finally shop with the confidence that your hat will actually fit.
We provide the best hats tailored for your big head. Discover comfort, style, and quality all in one place.
Perfectly tailored hats for head sizes 2XL to 4XL.
Crafted with the finest materials for durability and comfort.
Explore a huge collection for every style and occasion.
We prioritize your satisfaction with excellent service.
Many of our hats are proudly made in the USA, ensuring superior craftsmanship.
The leather is so soft. Fits well. Love it.
Materials are top knotch fits perfectly
Once you examine the perfection of Wenger’s craftsmanship you’ll understand it’s not hype and why products of this quality will set you back a dime. The exterior is soft cotton panels, intricately joined for a nice, rounded, refined look. It’s casual-ish but speaks style and class. The inside lining is equally perfect. Look for a coupon and buy ya one!!
I haven’t had a winter beanie that I was comfortable wearing in many years until now.
Thank you so much, I love it!😃❤️
I love that a knit hat finally stays on my head, and doesn’t slowing squeeze up and want to pop off my head.
Bug Hat Store has let get hats that I can have embroidered with my child’s school logo, so I don’t get sun at the games plus show school spirit!!!
It’s hard to get hats at my child's school to show school spirit!! I was able to get a couple hats that fit and were able to get logo embroidered on them.
This was the only hat on the internet big enough for my big guy! It arrived promptly and I had full tracking info. It is beautiful leather cowboy style hat. The hat was nicely wrapped for protection. It looks great on my guy. He loves it.
Great to get a hat that's big enough, solid quality and good price.
I bought two sports hats for my sons but they are very small. I found your 3X online and was so excited to find them. I know they will love them. They are not One size fits most kind of heads. Can't wait till they try them on Christmas morning. Thank you.
Ordered large hat for my big head brother, fits and looks great
I will never by a hat any where else they fit perfect for me
I love Big Hat Store. The men in my family need BIG hats. That Boston is available in a 3X is amazing. Very Well Made!!
Really great looking cap!!
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The leather is so soft. Fits well. Love it.
Materials are top knotch fits perfectly