Custom Fit
Perfectly tailored hats for head sizes 2XL to 4XL.
Whether you’re looking for the classic sophistication of a Big Head Fedora or the rugged sun protection of an Aussie Outback hat, we have the perfect fit. Our collection is custom-sized for head sizes 7 ½ to 8 ½ (2XL, 3XL, and 4XL), featuring the extra crown depth needed to ensure these iconic styles sit comfortably on your brow without pinching.
Fedora vs. Outback: Which Style is Right for You?
Understanding the difference helps you find the right look for your lifestyle:
The Fedora: A timeless classic featuring an indented crown and a soft brim. From the 1920s gangsters to modern icons like Indiana Jones, the fedora remains a symbol of masculine style. Our Headwind Canvas Fedora offers a versatile look for both social and outdoor events.
The Outback (Aussie Hat): Designed for the elements, the Outback hat features a wide brim that dips in the front and back for maximum rain and sun protection. Styles like our Portland Oilskin Waterproof Hat are built for the trail.
The fedora has a rich history, originally popularized by figures like Prince Edward and Hollywood legends like Humphrey Bogart. However, finding these "manly" styles in larger sizes has traditionally been difficult. At The Big Hat Store, we specialize in customized fedoras for big heads. We use premium materials like Australian Wool, breathable cotton, and durable oilskin to ensure your hat lasts a lifetime.
Because a fedora has a "pinched" crown, a standard-sized hat often feels too shallow for a larger head. Our designs account for this by adding generous crown height, allowing the hat to sit naturally. Whether you need a Crushable Wool Jackeroo for travel or a structured Grand Canyon Safari, you can finally shop with the confidence that your hat will actually fit.
We provide the best hats tailored for your big head. Discover comfort, style, and quality all in one place.
Perfectly tailored hats for head sizes 2XL to 4XL.
Crafted with the finest materials for durability and comfort.
Explore a huge collection for every style and occasion.
We prioritize your satisfaction with excellent service.
Many of our hats are proudly made in the USA, ensuring superior craftsmanship.
I was looking for a slouchy hat that had a snap-up brim for shooting. This is great and very, very comfortable, and it also has kind of a style to it. With slight tightening of the strings, it fits my 63cm, 7 7/8 head perfectly. :-)
Possible to get some design on these hats, doesn’t have to be too elaborate.
Finally found a store that carries hats to fit my big head lol!! I Love my hats!! I will definitely be ordering again soon!
It fits perfectly, just like my other unstructured Big Hat Store cap does. I like the colors together and appreciate the fact they are named charcoal and ash. Great for wearing while tending a campfire or cooking on the grill. Here I am wearing it while practicing my slingshot technique.
Received a great product, will be ordering more.
A must have for big heads like mine. 3xl fits great on a 63cm head
I had given up hope on wearing a hat as I have a super large head and these hats are the best. I refer the big hat store to anyone with a large head. Super comfy and high quality.
My husband has an overly large head where hats do not fit…..these hats fit perfect! We are going on a trip and he wanted a hat to keep the sun out. This hat is perfect, light, airy, and keeps the sun out of his eyes. It looks good on him too.
So hard to find hats with larger sizes that are also quality and long lasting.
Hats are 5 star quality! Will continue to purchase hats again.
I am very pleased with this purchase. It fits my big head (most importantly) and it actually looks better than how it's displayed online. You should have a photo of someone modeling it. As pictured, it does look like a "bucket". Can't wait to wear this on the beaches of Florida.
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I was looking for a slouchy hat that had a snap-up brim for shooting. This is great and very, very comfortable, and it also has kind of a style to it. With slight tightening of the strings, it fits my 63cm, 7 7/8 head perfectly. :-)
Possible to get some design on these hats, doesn’t have to be too elaborate.
Finally found a store that carries hats to fit my big head lol!! I Love my hats!! I will definitely be ordering again soon!
It fits perfectly, just like my other unstructured Big Hat Store cap does. I like the colors together and appreciate the fact they are named charcoal and ash. Great for wearing while tending a campfire or cooking on the grill. Here I am wearing it while practicing my slingshot technique.
Received a great product, will be ordering more.